In a life cycle assessment of a vehicle, different phases are often analyzed. When comparing an upgraded design to an original design in conventional steel, the influence of steel production and the service life is dominant. The latter often accounts for 90% of the total environmental savings for vehicles. 

When analyzing the service life of a vehicle with volume-limited cargo, the energy balance of the vehicle is considered. The basic energy consumption of road vehicles depends on several resistance factors that the vehicle has to overcome during its operation (see illustration). 
 

Overview of resistance factors affecting the fuel consumption of any road vehicle.

Fwi = Total resistance force
FR = Rolling resistance 
FL = Aerodynamic resistance
FSt = Gradient resistance of the road
FB = Acceleration resistance

r = Density of atmosphere
cw = Aerodynamic resistance coefficient
A = Front area
v = Speed
kr = Rolling resistance coefficient
m = Mass
a = Gradient angle
km = Acceleration resistance coefficient
a = Acceleration

Fwi = FR + FL + FSt +  FB
FR = kR • m • g • cos a
FL = r • cw • A • vx2 / 2
FSt = m • g • sin a
G = m • g
FB = km • m • ax

 

All resistance factors, except for aerodynamic resistance, are linearly dependent on mass. The aerodynamic resistance however, depends on the dimensions of the vehicle and the speed. As a result, energy consumption is also affected by mass, speed, acceleration, and gradient (hilly or flat). These factors are highly dependent on the driving situation and driving behavior. Assuming the same driving situation, the correlation between energy consumption and vehicle weight is linear. The energy savings corresponding to a specific weight savings is independent of the absolute weight of the vehicle.
 
Vehicles with a fast, steady speed will therefore have a high aerodynamic resistance and low acceleration resistance, and thus will have moderate specific energy savings by weight reduction. In contrast, slow vehicles with frequent stops and accelerations will have high energy savings by weight reduction.